Makita RT0701C Some woodworking machines can only be created for production work. The reason being all it takes is lots of time to set them for those only one cut. Nevertheless, if you’re interested in which makes the same cut or joint time and again, a production machine will be the best option. The greatest advantage here of using a production machine is repeatable accuracy with speed. Time is money and quality is everything.
In this post, our company will view the JDS Multi-Router, an upscale but fairly compact stationary woodworking machine that can have a wide variety of joints including mortise and tenon, angled mortise and tenon, box joints and dovetail joints. The Multi-Router deployes router and various router bits to help make highly precise cuts in wood. The joints are manufactured by a ball-bearing-tipped stylus tracking in aluminum templates which get easily mounted to Muilti-Router. The workpiece is clamped on that aluminum table which can then move exhale, all over the place and up and down, and which is controlled by 3 hand levers, one for each axis.
Movement along any axis might be stopped with clamping screws and collars incorporated into the Multi-Router. A certain cut might need that this machine be permitted to float freely in two directions while being restricted from any movement down the remaining axis.
As an instance of precisely how the Multi-Router operates, I am going to discuss any person have made production runs of dovetailed jewelry boxes. The motivation to make use of a production machine is pure and basic: If you do accurate, detail do business in a short time of time, you could possibly produce high-quality items in volume and as a consequence make more sales and for that reason more cash. You are also able to demand more money for fine details like dovetailed corners.
Prior to obtaining started by having jewelry boxes, I’d to find what dimensions would work best, knowing that I’d really be using a machine to create equally-spaced dovetails of a given same size. I found that I could make two dovetails inside the corners associated with a jewelry box that measured 2 1/4” high. Three dovetails would get required increasing the height of the finished box and then i decided that that dimension will not be as pleasing onto the eye.
The next phase involved stock preparation. The finished stock would need to be of consistent thickness and width to function upon the Multi-Router. The final thickness would be to be 3/8” regarding the jewelry box sides and top. The jewellery box bottom were to be 1/8” plywood, covered by a velvet pad. The plywood bottom fitted into a 1/8” saw kerf, cut ¼” above the lower of the inside wall of a given jewelry box.
For economy’s sake, I chose to resaw three pieces each away from every bit of double” (8/4) lumber. Before resawing, I split 2” lumber into pieces a lttle bit wider in comparison to the final dimension of twin 1/4” (about 2 1/2“). I set the resaw to reduce three equal pieces away from each bit of raw lumber. I then used my SuperMax Drum Sander to thickness dimension these pieces down to 3/8” thick @ 220 grit. These pieces there then trimmed to final width (both edges) on the table saw. A last lengths of 12” (jewelry box fronts and backs) and 7” (sides) were then cut located on the miter saw making use of a Forrest ChopMaster blade this creates a mirror-like cut.
Located on the Multi-Router, one template is utilized to trim down the tails by using a dovetail cutter as well as having the other template is made to reduce the pins with the use of a straight spiral cutter. Setup takes time and wastes some wood that’s why it’s wise to find ourselves with some cheap wood available considering the same dimensions and thickness clearly as the final wood species. Table adjustments require being made on the in/out axis to get the correct depth of cut which is certainly then locked in position. Could manual is included when using the Multi-Router, so I won’t take the time to duplicate that here. Suffice it onto say that the difficult work piece is clamped right into a fixed position on the table and the left/right and up/down axes remain to float free even though the stylus tracks each template. Experimenting will eventually give you a perfect match your scrap wood and, once which has been achieved, you can initiate production on the final work pieces. Tails can be cut on both ends of a given jewelry box sides and pins on both ends of one’s front and back pieces or the other way around, once you choose.
Now, it’s returning to the table saw to chop the grooves regarding the plywood floor. You have to stop your cuts just wanting surfing through the ends of one’s work pieces. Mark pencil lines at the gathering saw table to point out you how to begin in addition to where to stop. The thought is usually to lower the tasks piece into your saw blade which is set to 1/8” above the table. Whenever the work piece hits the prices, it must be simply a bit a step ahead of front stop line. Pull the work piece returning to the stop line before pushing it forward towards the rear stop line. Stop the saw before lifting each work piece away from the blade for reasons of safety.
The finished, dovetailed jewelry box pieces are pushed used in conjunction with a bit of Titebond glue while inserting the plywood bottom into 1/8” pre-cut groove. Clamp the box square for 45 minutes.
Box tops can be done oversize, sanded to 3/8” @ 220 grit after which trimmed to match the jewellery boxes. The tops can possibly be either overlay with hinges or inset with brass pins drilled into the back corners. After having determined a last dimensions considering the top, you should be able to safely fit each and every part of the boxes on account of the accuracy of your own Multi-Router-made boxes. I like to rout all corners of a given box and top by using a 1/8” round-over bit before sanding.
Makita RT0701C The bijou boxes and tops ought to be sanded to a minimum of 220 grit with the use of a random orbital sander and with hand before finishing. I chose to spray going on a gloss finish (catalyzed varnish). You may prefer another thing. If you prefer to spray, I would like to suggest that you get yourself to a lazy Susan (hardware parts available from Woodworker’s Supply).